3D Printed light brackets Version 2 model
Version 2 model, more compact, less print time and should have a good 1-2mm gap to place both lights next to each other. Version 2 Version 1 Version 2 Version...
3D Printed light brackets Version 1 test fit
Test print Version 1 in PLA, some Dremel work needed due to minor measurements being out, mostly it’s Ok!
Light cluster brackets 3D print
Test print in PLA, will be able to test fit in a day or two. The final version will be printed in a copolyester for more heat resilience.
Hella Mix and Match 3D Print Light Brackets
When we first build the Sportster 3D printing wasn't a thing for home users. This has changed in the last 13 years, so it seem like a good time to...
Rear brake pads
I fitted ATE brake pads to the front some time ago, they bite much better than the Jurid ones and generally feel better. The rear was still on Jurid and...
Varex exhaust build part 5
Video (obligatory no exhaust clip right at the end when everthing was off): https://youtu.be/KXJBKerTiNI
Varex exhaust build part 4
As I was busy Richard sorted the wiring out for the control box: Wiring, inside the tub running along the tank with the rest of the rear loom Wiring running...
Varex exhaust build part 3
Built the other side of the exhaust today. Welding is 'better' than when I started but still pretty uneven. I can't weld too far consistently around the curve yet. Did...
Varex exhaust build part 2
Step 14: Cut down the output pipes, otherwise the tips would stick out too far. Step 15: Tip test fit, could move these back further by cutting the tip input...
Varex exhaust build part 1
Progress on building the new exhaust. The welds a'it purdy but they're solid and not tea bag considering I've never used a TIG before and have learned how to use...
Exhaust design v2
A little bit of an optimisation, someday soon I may get around to start building it.
Exhaust tech drawing
Plan for the updated exhaust, straight pipes shown full length and relative spacing is not correct.
Some new exhaust bits
Planning an update to the exhaust, starting early in the morning or coming back late is a bit of an issue. Dispite the sound passing SVA it’s a tad disruptive....
Clutch assembled
Turned a suitable bushing on the lathe for the clutch to pivot around on to the pedal: Assemebled and in place, the 3d printed part feels very solid. First time...
Clutch bracket mk3
3rd design set for the clutch bracket. As we ran out of ColorFabb HT filament it gave me a few more days to consider the design so I've revised some...
More 3D test prints
Ran out of ColorFabb HT with a bit to go on the print unfortunately, however this is a great strength test piece. It's very strong already with 2/3 of the...
3D clutch bracket version 2
V2 clutch bracket with room for pipe and holes to bolt to the top of the scuttle. If this were printable as usable part then I've done an extra version...
3D Printed prototype clutch bracket test fit
3D model of the clutch bracket prototype made with Autodesk 123D Printing the object on an Ultimaker 2+ https://www.youtube.com/watch?v=MD8rNL4XSsw The 3D printed object, which is incredibly accurate: Clutch master fits...
Brakes and rust restoration
Since first installing the brakes a spring has been missing off one of the pads which means the passenger side calliper rattles. I decided to switch from the jurid to...
Clutch master cylinder mk3
The clutch slave failed - not sure why, perhapse the master cylinder was pushing too much fluid into it. The reason is not so important, I've decided to use the...
Adjusting valve clearances and a new rocker gasket
Fix the jump leads - no continuity = useless jump leads. The copper was crimped and cut straight through at the factory. Trimmed and now soldered - much better. Inside...