Chassis

Brakes

Received the splash plates from Motormec today so I went about installing them. Needed holes cutting in them – this was due me not wanting to take the hubs off. Enough has been take off for the plate to go past the back of the hub leaving all the handbrake assembly parts and the brake hose bracket in place.



Click me



Click me

Interior

Gear Knob

Short one, got a few more bits in including gear knob and handbrake handle. I got both off eBay. The gear knob actually came from Motorforce. Also ordered via partsgateway a new water pipe for the front of the engine. In addition I’ve ordered some new rear brake splash plates and some new dust caps for the bleed nipples on the callipers – these from Motormec. The old ones were in pretty bad condition.



Click me

Chassis

Steering Rack

Doh! Steering rack is too big at either end and needs to go back to Marlin to be modified. Its about 2.5cm out one side and 5cm on the other. Major toe out!

Parts

Parts!

Woohoo delivery from Marlin including the steering rack, track rod ends, electric fan, brake servo and master cylinder.
Electric was needed because the viscose fan wouldn’t fit in with the radiator in place. The donor radiator was a bit too big as well so we are waiting for a new one those too.
Track rod ends are not part of the kit-in-a-box so those need to be ordered seprately.

Chassis

4 to 5 stud adapter

Due to having a full set of E36/46 wheels sitting in the garage with almost new Bridgestone RE720 rubber it seemed a shame not use it. We’ve sourced a set of 4 to 5 stud adapters from eBay to allow fitment to the E30 hubs.


Click me

Chassis

Engine

Test fit of engine. Got bored waiting for steering rack so we thought we’d “chuck” the engine in and see how it fits – very nicely from the look of it. The gearbox mount bracket is a bit off so its being held up with a jack until that’s bent in to the right shape and had one hole moved a bit.

Pictures here:



Click me

Chassis

LSD Restored and fitted

New pictures in the gallery showing the cleaned up and de-rusted limited slip differential fitted to the Sportster.

More new pictures of the front with the brake calliper and wheel test fitted: Click me

Chassis

LSD

Thank you to pacerpete on www.E30Zone.co.uk I now have a 3.91 ratio LSD for the Sportster! Went to collect it today. Now it needs to be cleaned – de rusted and painted ready to go in the car. – Anyone need a 3.91 open diff?

Chassis

Bits! and Front suspension

Excellent! I got big funny shaped box from Marlin today. Quite a lot more bits, specifically ball joints and shocks. Click me

Front suspension is together! Just need the steering rack now for final test fit. I’ve put pictures up of the progress. Also test fitted the front anti roll bar. I still need to fabricate brackets for them.Click me